Occupational Lung Diseases From Dust & Fumes [Infographic]

Occupational Lung Diseases From Dust & Fumes [Infographic]

Industries Affected by Occupational Lung Diseases

There are many trades and business operations associated with respiratory illnesses. For example, construction workers are a high-risk group for occupational lung diseases, a study by the National Library of Medicine concluded. There is exposure to high concentrations of dusts in closed spaces and they breathe high levels of crystalline silica. Inhaling free crystalline silica causes a lung disease named Silicosis. Processes like brickmaking, quarrying, and foundry work for making building materials are also high risk to workers. Lung function impairment is the most common respiratory problem among workers with exposure to dusts.

Occupational lung diseases also affect the mining, agriculture, and manufacturing industries. Johns Hopkins Medicine reports that crystalline silica is found in the air of mines, foundries, blasting operations, and stone, clay, and glass manufacturing facilities. Further, people at higher risk for occupational asthma often work in manufacturing and processing operations, farming, animal care, food processing, cotton and textile industries, and refining operations.

Warning Signs and Best Prevention

Common symptoms include fever, recurrent respiratory infections, an abundance of mucus, coughing up blood, chest pain, muscle weakness, and shortness of breath. However, occupational lung diseases can be prevented. Avoiding the inhalation of dust and fumes that cause lung diseases is the best thing you can do. Small particles have an easier time reaching the alveoli and settling into the lungs. Trouble begins when this happens in large quantities.

The infographic below illustrates the lung diseases found in various industries and denotes their warning signs in the body. It also presents how an Imperial Systems CMAXX dust and fume collector with DeltaMAXX filters can help save your life.


Infographic of Occupational Lung Diseases, warning signs, and how an Imperial Systems dust collector can help save your life

Contact Imperial Systems today for a review of your dust and fume collection challenges. We will design a system to help keep your employees safe from occupational lung diseases.

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Grain Dust Explosions: Some Numbers to Think About

Grain Dust Explosions: Some Numbers to Think About

In the agricultural industry, grain dust explosions are a hazard that must be addressed. According to a report from Purdue University, grain dust explosions have occurred at a constant rate over the last ten years, with little change in the number of explosions, injuries, and fatalities. They report an average of 9.3 explosions each year over the past decade.

Since  OSHA instituted Standard 29 CFR in 1988, which specifically details safety in grain handling facilities, there has been a focus on the control of what OSHA refers to as “fugitive grain dust”. Preventing grain dust explosions was a focus, including regulations on any type of “hot work” occurring in the vicinity of grain dust. The standard requires testing for combustible dust presence in all storage containers (silos, tanks, bins). It also requires thorough housekeeping procedures to keep dust from accumulating on surfaces.

Grain dust collection systems are strongly recommended, and they must be designed to resist an explosion or deflagration. Correctly designed systems can prevent an explosion from happening or prevent it from causing damage or injury.

Installation of a correctly designed baghouse dust collection system, reducing chances of grain dust explosions

Purdue University’s report examines the number of grain dust explosions that occur each year. From 1995 to 1998 the number of explosions was high, reaching 18 grain dust explosions in 1998. Numbers stayed below the ten-year average until 2005, with 13 explosions, and then in 2008, with 19 explosions.

The most common months for grain dust explosions, according to the report, are April, August, and September. The report suggests that during these months, there is increased handling and moving of grain.

What’s causing these explosions? Some facilities think that they don’t need to worry about a little accumulated dust as long as there’s no ignition source. As our own Charlie Miller would say, “good luck with that”… in 67.8% of incidents, the ignition source was unknown. Only 6% could be related to fire, with less than 4% related to sparks or mechanical failures. Most of the time, nobody knows what triggered the explosion, which makes it very difficult to prevent an explosion when fugitive dust is present.

The high percentage of unknown ignition sources should be proof that the only prevention for grain dust explosion is to keep fugitive grain dust under control in all parts of the facility at all times. A dust collection system is essential to this, and can include a baghouse, a cartridge collector, or spot filters located at specific grain handling points.

Some other interesting statistics related to combustible dust explosions in the grain industry:

From 2007 to 2016, there were 91 dust explosions, and 52 of those were caused by corn dust. The second most hazardous type was mixed feed, which probably includes corn quite often, with 19 explosions. 20 explosions out of 91 were caused by other types of dust.

In 2017, there were 7 grain dust explosions, slightly below the ten-year average of 9. The locations included a pet food plant, a grain mill, and 5 grain elevators. Grain elevators move large quantities of grain and create a high risk of explosion.

In the last ten years, there have been 101 injuries and 15 fatalities due to grain dust explosions. 55 of the explosions occurred in grain elevators, with feed mills a distant second at 18.

If grain elevators are so hazardous, how can the risk be decreased? Spot filters are often a very good solution for dust control on these facilities. They can be placed almost anywhere that dust is generated and are self-cleaning, requiring only occasional maintenance. They do not require confined space permits to work in and can control fugitive grain at the source.


CMAXX Spot Filter in grain elevator






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